HJD · Quality assurance

Quality checks
for your equipment

Our quality approach covers material and assembly checks, product inspection and documentation. Tell us your acceptance requirements so we can review which checks and documents apply to your equipment.

Material & process checks   ·   Product-specific verification   ·   Agreed document list

Transformer test area

Quality control stages

Material checks through
to final inspection

Use the same product requirements for manufacturing and inspection. Agree the checks, acceptance criteria and records needed at each stage.

01

Material inspection

Specify which materials and components need to be checked before the relevant production stage.

Items, specifications and records to agree.

02

In-process checks

Specify checks for assemblies and semi-finished components during production, in addition to the final inspection.

Control points and acceptance criteria to agree.

03

Product verification

Agree the inspections and tests for the product, model and configuration in your order.

Methods, frequency and results to record.

04

Release & records

Agree which records and documents are needed for inspection acceptance and delivery.

Required documents and identification to agree.

Inspection requirements vary by product. Instrument transformers, complete switchgear and power transformers each need their own control plan.

In-process quality checks

Switchgear assembly
control points

Review the sealing interfaces, operating mechanisms and interlocks used in the switchgear. For each check, identify the assembly, acceptance criteria and record required.

Sealing & assembly interfaces

Check the sealing components and their installation requirements. A sealing-component check alone does not establish a gas-tightness test result.

Mechanisms & operating linkages

Specify the opening, closing and linkage checks for the switch or breaker assembly.

Interlocks & semi-finished parts

Review the interlocks used in the equipment. In the instrument-transformer production example, inspection follows primary and secondary coil winding.

A worker assembling electrical components on a production line
Component assembly workstation
Inspection & testing by product

Inspection requirements
by product

Select your product group to see which inspection requirements to discuss. Each equipment family needs its own checklist.

Assembly and operating checks

Use the table to discuss which inspections your order requires.

Focus
Scope to review
What to confirm

Assembly interfaces

Scope to review

Sealing components, bushings and relevant assembly interfaces.

What to confirm

Identify the model, inspection method and record.

Mechanism operation

Scope to review

Mechanism checks and opening-and-closing linkage in the relevant assembly.

What to confirm

Agree the required operating checks and criteria.

Interlock operation

Scope to review

Applicable door and operating interlocks.

What to confirm

Confirm the interlock arrangement and verification record.

Agree the inspection items, frequency, acceptance criteria and records for the product in your order.

Power transformer inspections and tests

Use the table to discuss which inspections your order requires.

Focus
Scope to review
What to confirm

Product identification

Scope to review

Transformer type, model, ratings and configuration.

What to confirm

Match the inspection requirements to the equipment in your order.

Inspection & tests

Scope to review

Project-required inspections and applicable product tests.

What to confirm

Request the test list, basis, frequency and a sample record.

Test documentation

Scope to review

Reports and records required for the specified product.

What to confirm

Agree the document scope before acceptance.

Agree the inspection items, frequency, acceptance criteria and records for the product in your order.

Checks for other equipment

Use the table to discuss which inspections your order requires.

Focus
Scope to review
What to confirm

Product & configuration

Scope to review

Drop-out fuses, vacuum circuit breakers, disconnectors or earthing switches.

What to confirm

Identify the actual model and intended application.

Applicable checks

Scope to review

The component or equipment inspection requirements.

What to confirm

Agree a test plan for the selected product. A switchgear checklist needs to be adapted before use with other equipment.

Records & evidence

Scope to review

Documents required by the project for the specified model.

What to confirm

Check the named product, configuration and document coverage.

Agree the inspection items, frequency, acceptance criteria and records for the product in your order.

Documentation & traceability

Documents for
your order

During technical review, specify the documents you need for the equipment being built. Availability and content depend on the product and order.

Configuration documents

Describe the equipment as specified.

  • Product and configuration references
  • Applicable drawings and revisions
  • Confirmed project requirements

Inspection records

Show the checks performed and their results.

  • Agreed inspection and test scope
  • Applicable records and results
  • Product or order identification

Handover information

List the information required at handover.

  • Agreed delivery document list
  • Product instructions, where applicable
  • Packing and equipment identification

Confirm the final document list and how each document will be identified for your order.

Certificates & test documentation

Certificates for
the specified equipment

Request the certificate or test document for your equipment. Check the named company, product and configuration, along with the document scope and validity.

01Certificate holder and covered manufacturing location

02Named product family, model or configuration

03Document number, issuer and applicable scope

04Issue date, validity and current document version

05How the document relates to the purchase requirements

Acceptance & quality support

Inspection acceptance
and issue resolution

Before handover, agree who will participate in inspection, which records are required and how any issues will be resolved.

Send the product or model, project specification, required inspection items, acceptance criteria and document list. State whether the customer or a third party needs to participate.

Include the request in your enquiry. The product scope, witness arrangements, timing and records must be reviewed and agreed for your order. Witnessed inspection and FAT are not included automatically.

Confirm the document list for your equipment and order. Check the named entity, model, configuration and coverage on each document. A certificate logo alone does not establish that coverage.

Agree how the issue will be recorded, how corrective action will be evaluated and when reinspection is required. During the review, identify the responsible contacts and the records needed to close the issue.

Project enquiry

Discuss your inspection requirements

Tell us the product, inspection criteria and documents your project requires. These details need to be agreed before the production and acceptance arrangements are finalized.

Email your project requirements

Include the product or model, inspection criteria, required documents and any witness arrangements.

ericlau@hjdpower.com

Attach drawings or specifications to your email.